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Laser compression bonding for flip chips

1.Technical Principle

Achieves precision bonding between the chip and substrate through the synergistic interaction of high-energy laser pulses (with wavelengths of 980nm/1064nm) and mechanical pressure. Its core mechanisms include:

  • Laser Thermo-Compression Effect: Laser energy is absorbed by bonding interface materials (e.g., solder/adhesive layers), instantly heating them to a molten state (200-350°C). Concurrently, a controllable pressure (10-50 N/cm²) is applied to promote atomic diffusion;
  • Stress Compensation: A transparent pressure cap (e.g., quartz glass) combined with infrared temperature measurement enables real-time adjustment of pressure distribution, compensating for the coefficient of thermal expansion (CTE) mismatch between the chip and substrate;
  • Micro-Region Precise Control: The laser spot size can be focused to 20 μm², enabling μBump-level bonding with a precision of ±1 μm.

2.Process Flow

3.Technical Advantages Comparison

Indicator Thermo-Compression Bonding (TCB)Laser Compression Bonding (LCB)Improvement Magnitude
Heating Rate5-10℃/s200℃/s20x
Heat-Affected Zone (HAZ)>50μm<5μmReduce by 90%
Bonding Pressure Uniformity±15%±3%Increase by 80%
Minimum Bump Pitch30μm10μmReduce by 67%
Applicable Substrate Thickness>100μm25-50μmExpansion by 50%

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